The Importance of Industrial Maintenance as a Productivity Improvement

The importance of industrial maintenance as a productivity improvement is currently the key to constant industrial maintenance, not only to prevent incidents but also to increase business productivity.

Nov 20, 2022 | By LUXUO

Capital-intensive industries such as Manufacturing, Oil, Telecommunications, Energy, Transportation, Mining, and Airlines, among others, are constantly under stress due to the need to meet production targets and reduce costs. This produces as an undesired effect the overload of physical assets, which generates an increase in maintenance costs, in addition to significant losses of productivity and potential risk to the safety of people.

The importance of industrial maintenance as a productivity improvement is currently the key to constant industrial maintenance, not only to prevent incidents but also to increase business productivity.

All are under three fundamental axes: cost, term, and quality. That is why industrial maintenance emerges as the only operational function to improve productivity. And it is that industrial maintenance, when trying to solve and prevent possible breakdowns of the machines, must guarantee the best functioning of the assets at a minimum cost. In this context, any information about the equipment used, for example, this Carrier 30HXC Chiller Manual, is very important. This increases the reliability of the equipment and reduces the cost of production, which are the goals that are achieved only when productivity and maintenance work hand in hand. For example, something as simple as changing the lubricant in a machine has a huge impact on the quality of the products.

And it is that there is a high percentage where operational failures in hydraulic machines originate from a terrible condition of the oil or that it is not appropriate. Therefore, if the hydraulic oil is not adequate, it will affect the quality of the products.

Hence the great importance of Preventive Maintenance

In a large number of companies today, maintenance costs represent a high proportion of total production costs. For this reason, the productivity of a company depends to a large extent on the maintenance programs that are implemented. Therefore, industrial plants must have a well-optimised strategy to ensure that all equipment operates as safely as possible. If maintenance managers can verify the status of the equipment using CMMS (Computer Aided Maintenance Management), a software to anticipate breakdowns, they can be more efficient and carry out better interventions.

The ultimate goal is to reduce unnecessary expenses for an entire plant, as well as improve productivity and profitability. For this reason, the maintenance program greatly helps to achieve it to obtain important benefits for Industrial Maintenance:

  • Increases the useful life of equipment and machinery.
  • Reduces losses due to production stoppages.
  • There is adequate documentation of the necessary maintenance for each machine.
  • Greater competitive advantage in the sector in the medium term.
  • Prevents irreparable damage to the facilities.
  • Allows the correct elaboration of the budget according to the needs of the plant.
  • Improves the quality of productive activities.

As has been seen, industrial maintenance lengthens the life cycle of machines, so good maintenance management brings very significant benefits in terms of safety, quality, and profitability to work for teams. That is why it is necessary to have professionals who master the methodologies, tools to perform optimal maintenance within the production management of the company, and manuals such as the Daikin FTXS Series Air Conditioner Manual.

How to measure maintenance productivity?

Measuring maintenance productivity is not easy. But, certain tips help improve maintenance activities in the factory. So how do you measure the productivity of maintenance departments? For those with various industries in assets, maintenance costs are a significant part of the total cost of operation. Added to this is that maintenance has a significant impact on several aspects of company performance, such as safety, production, and the environment.

That is why it is very important that it works as productively as possible. Before looking at the issue of maintenance productivity, you must have an idea at least about the meaning of productivity. Generally, it is the ratio of outputs to inputs in a certain production system. Here, the outputs are the products or services (value of these), and the inputs are the resources consumed (costs) to produce those products or services. And since productivity is a ratio, both the numerator and denominator of the ratio must have the same units of measure. Generally, this unit of measure is financial (dollars, euros).

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